Alternator
History
Chrysler first introduced the alternator in the 1960 model year.
Due to the increased electrical loads on the charging system the
old generator could no longer provide enough amperage (electrical
volume) to operate all of the electrical components on the car.
An alternator is a three phase AC (alternating current) generator
which uses three positive and three negative diodes to convert the
AC voltage to usable DC (direct current) voltage. All six
diodes are a can type that was pressed into an aluminum frame.
Diodes produce a fair amount of heat as current is passed through
them and the aluminum frame made for an excellent heat sink to
dissipate this heat. Heat and vibration is the worst enemy
of any electrical component. The three negative diodes,
identified by their black lettering, are pressed directly into the
alternator rear frame. The three positive diodes, with red
lettering are pressed into a separate frame which is attached to
the rear frame with the output battery stud and a thin mica
insulator keeping the two separate electrically.
The first alternators used on
Chrysler products was made by a company called Essex. The
Essex brand Chrysler alternator can be identified by the wide
spacing of the fins on the front and rear frames and will also
have the Essex symbol cast into both of the frames. For the
1963 model year Essex continued to make the alternators for
Chrysler, however they added more fins to the frames to give it
added strength. Essex also produced the first mechanical
voltage regulators for Chrysler and had the Essex symbol stamped
into the metal case of the voltage regulator too. These were
all single field, "B" circuit alternators. By 1964
Chrysler was ready to manufacture their own alternators which
looked like the Essex brand but no longer carried the Essex symbol
that was cast into the frames. These were produced in 37,
46, and 60 amp versions and all looked the same on the outside.
Chrysler still retained the same "B" circuit, single
field wiring design through the 1969 model year. In 1970
electronics were starting to come into their own and we started to
see the electronic voltage regulator. When Chrysler went to
the electronic voltage regulator the wiring design changed from
the single field "B" circuit to the double field
"A" circuit, which now had two field terminals on the
back of the alternator. The frame design stayed the same and
another terminal was added for the second field. This style
alternator stayed in production through the 1971 model year.
For 1972 Chrysler redesigned the alternator. The front frame
stayed the same, but the rear frame changed considerably.
Instead of the can type pressed-in diodes used in the earlier
alternators, they now had a positive rectifier and a negative
rectifier each containing the three diodes. These were
bolted to the rear frame as two separate assemblies which made a
common electrical connection that the stator windings also
connected to. This style of alternator greatly improved the
repair aspect as no soldering was needed to join all of the diodes
and stator windings.
Alternator
Date Code Markings
Now on to the markings of the
Chrysler alternator. As you know Chrysler went to great
pains to mark and identify almost every part that went into the
creation of all their cars. The alternator was no exception.
Both the front and rear frame had a "pie" casting date
cast into the frame when it was made. This was divided into
twelve sections each representing a month of the year with the
year cast into the center of the pie. Each section of the
pie had raised dots identifying the week of the month that the
frame was cast. Three dots in the third section of a pie
with a "69" in the center would mean the frame was cast
in the third week of March 1969. The front and rear frames
on any particular alternator may or may not have identical casting
dates. They could vary by several weeks or even months.
At the time the alternator was then assembled, the date code was
stamped on the pad above the battery terminal just below the part
number which was also stamped into the rear frame. This was
a three or four digit code with a space between the first or
second digit and the third digit. The first and/or second
number was the week and the last two digits was the year that the
alternator was assembled. A date of "1 68" would
mean the alternator was assembled the first week of January in
1968. A date of "42 68" would be the second week
of October 1968 and would be used on a 1969 model year car, since
the new model years began in the fall of the previous year.
On a correctly coded alternator
the assembly date must be later than the casting dates of both the
front and rear frames and earlier than the build date of you car.
The bottom of the diodes also had identifying numbers printed on
them. Most of the diodes were manufactured by Motorola for
Chrysler. Some had the Motorola symbol, which was the letter
"M" inside of a circle, printed in the center of the
diode. Around the outer edge of the diode was the Chrysler
part number and the manufactured date of the diode. The date
code on the diode was also a four digit date of which the first
two numbers designated the week of the year and the last two the
year, similar to the assembly date of the alternator except that
there was no space between the numbers. These dates must
also be earlier than the assembly date stamped on the alternator,
but not always earlier than the casting dates on the frames.
Chrysler also attached a red warning tag to one of the field
terminal spade connectors on the back of the alternator. It
read "WARNING DISCONNECT REGULATOR BEFORE
TROUBLESHOOTING". This was put on the alternator
because when repairing the charging system even an intermittent
grounding of the field wire would burn out the voltage regulator.
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